The maintenance for YA-VA Flexible Chain conveyor

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1.The main points of YA-VA Flexible Chain conveyor maintenance

No

main points

of the failure

cause of issue

Solution

Remarks

1

chain plate slips

1.The chain plate is too loose

Re-adjust the tension of the chain plate

 

2

Running direction

1.Is the wiring method correct?

Check wire connection and repair the wiring method

 

3

Overheating of bearing and motor

1.Lack of oil or poor oil quality
2.The bearing clearance is too large or damaged

1.Lubricate or change the oil

2.Adjust or replace

 

4

Electrical appliance \ pneumatic switch malfunction

1.Switch malfunction

2.There are foreign objects in the pipe

1.Check the wire line

2.Clean up foreign objects

 

5

Abnormal sound of vibration of the whole conveyor

1. Abnormal sound at the roller bearing
2.The fastening bolts are loose or rusty
3.The running time  is too long, no lubrication

1.The bearing is broken, replace

2.Loosely tighten in time, rust should be replaced in time
3.Add lubricating oil

 

1.Daily inspections,fix them in time if problems are found, please report to the relevant leaders before handling and detailed records if major issues.
2.Do not leave the job at will (please stop running equipment in time if you leave)
3.Wet hands are not allowed to operate electrical switches
4.Maintenance and key inspection content during operation: the operation inspection shall be carried out in the following order and recorded in detail

2.The maintenance contents

No

Maintenance content

Recommended maintenance cycle

Maintenance situation and

treatment

Remarks

1

Check the transmission motor for abnormal sounds every day

Once a day

 

 

2

Check if the running direction is correct before starting the machine every day,

Once a day

 

 

3

Check whether each pneumatic is flexible every day, and repair in time

Once a day

 

 

4

Check whether the induction switch is normal every day, and repair it in time

Once a day

 

 

5

to prevent malfunction,use an air gun to blow off the dust in the whole machine before work every day

Once a day

 

 

6

Check if there is enough oil monthly, and add it in time

Once a month

 

 

7

Check the tightening of each bolt monthly , if there is any looseness, it should be tightened in time

Once a month

 

 

8

Check if there is any abnormal noise between the shaft and the bearing every month, and add lubricating oil

Once a month

 

 

9

Check if the chain board is loose every month, and adjust it in time

Once a month

 

 

10

Check whether the chain plate rotates flexibly every month, and repair it in time

Once a month

 

 

11

Check the matching degree of the chain plate and the chain every month, and repair it in time.\

Once a month

 

 

12

Check the air components for air leakage every month, and repair them in time (the air leakage is found on the same day, repair in time)

Once a month

 

 

13

Do major maintenance once a year to check the damage degree of accessories

Once a Year

 

 

1.Check whether the machine is abnormal before operation
2.While in operation, standardize operation,  improper operation strictly prohibited
3.Maintain the whole machine as shown above, and fix it in time if problems are found

Post time: Dec-27-2022